It has a been a few days, and I can finally take a breather from weaving and file a report on my progress. My current configuration is successful. I can handle up to 100 threads, I wove a test length of 5 1/2 yards with no tension difficulties. No broken threads, no frustration and no errors.
I modified my loom design to include a creel arrangement rather than use the bobbins to create a “sectional” beam. The sectional beam idea had developed tension problems the longer that I wove on the loom. Using the creel option, I accomplished a few important things. The length the the material to be woven is controlled by the amount of thread on the bobbin – bobbins can be changed out as needed. The creel tensioning arrangement I designed permits fast assembly and easy rearrangement without tools. I used one creel box for unheddled threads and another for the heddled threads. Each creel box has a capacity of 30 threads. I also had the ability to adjust tension of each thread individually if necessary. The creel design simplified the loom design considerably.
The loom is now principally a structure on which the creel threads are dressed for weaving there are no warp beams needed. I used the same coroplast structure as before and left the wooden dowels and the existing “cloth beam” in place.
The blue tape, was used to cover the slots I had made in the loom in order to insert and remove the sectional beams during my earlier design tests. I used painter’s tape to ensure that the fine threads would not stray into the open slots while threading.
I also picked up a couple of tricks that made using this loom design even more inviting. Simplicity has a product called the SideWinder – a portable bobbin winder. I made use of this tool to wind my bobbins for this project. I also picked up a inexpensive yardage counter by Boye that made it convenient for me to measure the thread as it wound on to the bobbins. I placed the spools of thread on a spindle in the creel, threaded the thread through the yardage counter that was held to the work surface by suction cups, and continued the thread through the bobbin winder as specified in its instructions. Thirty nine bobbins with just the right amount of thread in less than 15 minutes. Awesome.
Threading the loom was a breeze. I lined up the bobbins matching the inkle draft, drew the thread through the holes on the sides of the creel next to the bobbin. I then threaded the top creel through the heddles and alternated it with a thread from the bottom creel. I was ready to weave in less than an hour.
The creel was made using a package of foam hair rollers cut into “washers” , 12″ pieces of all thread, and sewing machine bobbins. The case for the creel was picked up at a local dollar store. Its primary feature is that its perforations held the all thread rods and the length would support 15 bobbins. Please use the comment box and let me know if you are interested in obtaining plans for this loom.
I have been preoccupied with loom design in the past couple of days. There are things about a traditional inkle loom that just bug me. Remember, I am fine thread weaver by nature! To me regular tapestry looks like burlap. My problem has been that inkle looms are so much overkill (too much wood, too bulky) if you want to weave pretty little hair ribbons. I also hated the fact that you had to thread everything on the loom before you got started (one thread out of place and you had to start all over) and the fact that so much of the design was warp dependent (too much commitment.)
I have been playing what if: I want to weave lengths of ribbon that could be longer than a traditional inkle loom permits (enough to trim a dress), what if I wanted to change colors midstream? Can I handle supplemental warp(s) in such a way that I do not have tension problems over time. What if I wanted to handle 100 threads not 36? What are the cheapest materials I can find that do not require the services of a woodworker. (I don’t have my own private carpenter). Can I use recycled materials? Will this loom be portable? Can the loom be taken apart for shipping or storage?
I have found that I can create a creditable ribbon loom that meets my needs out of some pretty humble stuff I found at my local HOME DEPOT.
A Blank Coroplast Sign
#8-32 Threaded Rod 12″
#8-32 Wing nuts
3/16″ Wooden Dowels – 12″ long
drawer knobs – that fit the #8-32 threaded rod.
Other things I had at home:
sewing machine bobbins – old straight ones are fine I used some of the metal ones.
Empty sewing thread spools.
Tools I used:
Scissors (the little Fiskars type) to enlarge holes in coroplast
Exacto knife and blade (to cut coroplast)
An inexpensive small hacksaw (to cut threaded rod and dowel) I picked up the $8 one in the store. It had a handle and a blade – no fancy stuff.
A sharpie – to mark cutting lines
A 3″ wood screw — used as an awl to start the holes in the coroplast. Requires little hand pressure. Finished heavy work with the scissor.
A French Curve to get pleasing curves on the sides of the loom.
I’m still tinkering with the design so I am not quite ready for print out final measurements. It is my intention to share this from this post when I am sure that it will work for most people.
The yardage counter was used when I wound thread from spools to bobbins. It does work nicely. My bobbins also fit on this dowel nicely for transfer to the “sectional” bobbin on the loom. It would be great to have a baby tension box someday for winding these packages.
So far, I am pleased with the weight, size, and the fact I can adjust the tension individually on each bobbin. The weaving area is about 8″ long. I have a great shed. It took only a few minutes to thread and get started.
I am modifying the design to make it easier to change the bobbins on the fly. I have found you can use existing inkle patterns or make use of standard weaving drafts. I will be exploring more pick-up work and additional shaft control options shortly. My goal is to be able to make beautiful silk ribbon by hand.